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Heating Elements
Heating elements are a part of our daily life and it is almost inconceivable
to fathom how things were prior to its proliferation into our lives.
Heating elements are found in common household appliances, automobiles,
industrial products, medical appliances and so on. Heating element converts
electricity to heat. The standard heating element found in most of the
consumer appliances is chromium of alloy filaments .The most commonly
used heating element is nichrome. Nichrome is not only an inexpensive
element but also an element with high resistance. The heating element
is made of an inner wire surrounded by filler material enclosed in a
copper or stainless steel sheath.
Types of heating elements
1. Alloy of nickel and chromium branded as nichrome is a widely used
heating element in hair dryers, ovens and toasters. This heating element
is silver-grey in color and is corrosion resistant.
2. Coil of nichrome wire in a ceramic binder and sealed inside a metal
shell is called calrod or sealed element. These elements can be a straight
rod as in toasters or can be coiled to fit in a smaller space as in electric
stoves and coffee maker.
3. PTC ceramic or Positive Thermal Coefficient ceramic is a heating material
with high resistivity. Thin film of this material is used in automotive
rear window defrost heaters, expensive hair dryers and space heaters.
4. Another heating element is heat lamp that is a tubular high power
incandescent lamp that radiates infrared. This is usually found in radiant
space heaters and food warmers. Heat lamp is used for creating heat for
the purpose of animal husbandry.
For high temperature furnaces the heating elements are made of materials
like platinum, molybdenum disilicide and silicon carbide.
Silicon Carbide Electric Element
Silicon carbide igniters are common in gas ovens. Silicon carbide electric
heating elements are used in furnaces or kiln and as a radiant heat source.
These heating elements are designed for high temperature thermal processing
applications. Silicon carbide heating elements are economical, dependable,
clean, quiet and safe.
Moldatherm Heating Element
This heating element is used in conveyer furnaces. Moldatherm heaters
have superior temperature uniformity. Durability and extended lifetime
are key features. Moldatherm heating elements have superior control over
temperatures. The energy consumption is less if the heating element is
Moldatherm.
LGO Heating Element
LGO or Light Gauge Over-bend heating elements offer fast temperature
ramping compared to other standard industry heating elements. These elements
have no magnetic field inside the tube. These elements are durable and
have extended lifetime features and save upto 40% of electricity.
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